Ductile Iron Wafer Butterfly Valve with Worm Gear for Water

A soft-seated wafer butterfly valve designed for shut-off and flow control in general water pipeline applications. The manual worm gear operator provides controlled opening and closing, while the compact wafer body installs between compatible pipeline flanges.

  • Valve Type: Soft-seated butterfly valve
  • Operation: Manual worm gear
  • Connection: Wafer type
  • Body Material: Ductile iron
  • Suitable Media: Water
  • Service Temperature: Medium-temperature service
  • Size Shown: DN100
  • Application: General water pipelines
Category

Ductile Iron Wafer Butterfly Valve for Water Systems

This soft-seated wafer butterfly valve is designed for shut-off and flow
control in general water pipeline applications. Its compact wafer body
installs between compatible pipeline flanges, reducing the installation
space required compared with a double-flanged valve.

The valve is operated through a manual worm gearbox and handwheel. The
gearbox provides controlled disc movement during opening and closing,
making the valve practical for pipe sizes where direct lever operation
would require greater operating force.

Valve Construction and Operation

The ductile iron body provides the structural strength required for
general pipeline service. A soft seat forms the sealing surface around
the valve disc, while the worm gear operator allows the disc position to
be adjusted gradually. This configuration can be used for pipeline
isolation and controlled water flow where manual operation is required.

Product Specifications

Specification Product Details
Valve Type Soft-seated butterfly valve
Body Material Ductile iron
Connection Wafer type
Operation Manual worm gear with handwheel
Suitable Media Water
Application General water pipeline service
Pressure Category Medium pressure; confirm the exact pressure rating for the selected model
Service Temperature Confirm according to the selected soft-seat material
Size Shown DN100

Configuration Before Ordering

The required nominal diameter, pressure rating, flange standard, seat
material, disc material, shaft material and operating temperature should
be confirmed before quotation. These details determine whether the
selected valve is compatible with the pipeline and actual water-service
conditions.

Product appearance and component configuration may vary according to the
confirmed size and technical requirements.

Manufacturing

How We Manufacture and Test Gate Valves

Six steps run inside our own plant, from the poured casting to the pressure test. The wedge vulcanising and the epoxy coating decide how long a valve lasts in a buried line, and we run both ourselves.

Ductile iron gate valve castings before machining
01

Casting

We pour the body, bonnet and wedge in ductile iron, then check each casting for shrinkage and inclusions before it moves on.

CNC machining of a gate valve body flange face
02

Machining

We machine the flange faces, the bore and the stem seat on CNC centres, then verify the face to face length against the drawing.

EPDM rubber vulcanised onto a ductile iron gate valve wedge
03

Wedge Vulcanising

We bond EPDM onto the ductile iron wedge and vulcanise it as one piece, so no iron is left in contact with the medium.

Gate valve assembly line fitting stem and wedge nut
04

Assembly

We fit the stem, the wedge nut and the O-ring stack, then set and record the closing torque on every valve.

Fusion bonded epoxy coating applied to gate valve bodies
05

Epoxy Coating

We apply fusion bonded epoxy inside and out by electrostatic spray, and measure the film thickness on every body.

Gate valve on a hydrostatic pressure test rig
06

Pressure Testing

We test the shell at 1.5 times the rating and the seat at 1.1 times, to EN 12266 and API 598.

Documents Issued With Every Shipment
  • Material Certificate
  • Hydrostatic Test Report
  • Coating Thickness Record
  • Dimensional Inspection Record
  • Packing List and Marking

Request a quote

Request a Valve Quotation

Send us the medium, size and pressure for your project. Our engineers reply with a valve recommendation, a datasheet and a quotation.

  • Quote within 24 hours for standard items, three working days for custom specifications
  • Factory-direct pricing, with no trading company margin
  • Non-standard sizes, materials and end connections accepted
  • Third-party inspection welcome before shipment

Prefer email or WhatsApp? lucas@zpvevlave.com · +86 182 0323 5561

ZPVEVLAVE · Industrial Valve Manufacturer

Get Your Quotation Within 24 Hours

Contact ZPVEVLAVE for industrial valve enquiries, technical information, project quotations and ordersupport.

WhatsApp

+86 18203235561

Email

lucas@zpvevlave.com