ZPVE flanged check valve for industrial pipelines

Industrial Check Valve Manufacturer

ZPVE manufactures swing, lift, dual-plate and ball check valves from DN6 to DN3000, Class 150 to 4500. Bodies in ductile iron, carbon steel and stainless steel, with metal or resilient seats.

Each valve closes on reverse flow by line pressure, disc weight or spring assist, with no actuator and no power supply. We confirm disc type, seat material and end connection against your line conditions before we quote.

Automatic Non-Return Action Disc seats on reverse flow by pressure, weight or spring — no actuator, no power supply
Swing, Lift, Dual-Plate and Ball Types Body pattern selected for line size, flow velocity and installation orientation
Shell and Seat Tested Every valve is shell tested and reverse-seat tested before it leaves the works
Flow Direction Confirmed Orientation checked against your pipeline layout to prevent water hammer

Check Valve Catalog

Parameter Range Notes
Size Range DN6 – DN3000 Across all four valve types
Pressure Class Class 150 – 4500 / 1.0 – 50 MPa Matched to body material and design standard
Temperature −196°C to 1300°C Limited by seat material on individual models
Body Material Ductile iron, carbon steel, stainless steel Selected per medium, pressure and temperature
Seat & Seal Resilient soft seat or metal-to-metal Per service medium and temperature
End Connection Flanged, butt-weld, socket-weld, threaded Per piping specification
Body Coating FBE, ≥250 microns Fusion-bonded epoxy, inside and out, on ductile iron bodies
Operation Automatic No actuator, no power supply required
Testing 100% shell & seat test Every valve tested before it ships
Design & Test Standard GB, API, ASME, ANSI, JIS, BS, DIN Confirmed at order entry
Approvals WRAS · CE · EAC · PCT Certificates issued with every shipment
Warranty 12 months Term confirmed at contract

How a Check Valve Works, Part by Part

Body, seat, disc, hinge and spring — what each part does, and what it's made of, on our swing, lift, dual-plate and ball check valves.

  1. 01

    Body

    Houses the flow path and carries the pressure boundary. Cast in ductile iron, carbon steel or stainless steel to match the line.

  2. 02

    Bonnet / Cover

    Bolted or welded closure that gives access to the internals for maintenance without removing the valve from the line.

  3. 03

    Seat

    The sealing surface the disc closes against — machined into the body or fitted as a ring, in metal or resilient material.

  4. 04

    Disc

    The moving element — swing plate, lift disc or ball — that opens on forward flow and returns to the seat on reverse flow.

  5. 05

    Hinge Arm / Guide

    Locates and directs the disc through its travel. Swing types use a hinge arm; lift and ball types use a guide.

  6. 06

    Spring

    Fitted on dual-plate and some lift designs to accelerate closure and reduce water hammer on pump trip.

  7. 07

    Fasteners

    Bolts, studs and nuts holding bonnet and body together, matched in grade to the body for the design pressure.

Valve Selection

Swing vs. Lift vs. Dual-Plate vs. Ball

Check Valve — Swing

Swing Check Valve

Large-bore main lines — the disc swings fully clear of the flow path, keeping pressure drop to a minimum.

View Full Specification ···
Check valve product
Disc ActionHinged, Swings Clear
Pressure DropLow
InstallationHorizontal or Vertical, Upward Flow
MediumGeneral Service, Low–Medium Velocity
Typical UseLarge-Bore Mains, Pump Discharge
NoteProne to Slam Without Dampening
Check Valve — Lift

Lift Check Valve

High-pressure, small-bore lines — the guided disc stays stable at high flow velocity without fluttering.

View Full Specification ···
Check valve product
Disc ActionGuided, Lifts Straight Up
Pressure DropHigher — Flow Path Constricted
InstallationHorizontal, or Vertical Upward Flow
MediumHigh-Pressure, High-Velocity Lines
Typical UseBoiler Feed, Compressor Discharge
NoteStable at High Velocity, No Flutter
Check Valve — Dual-Plate

Dual-Plate Wafer Check Valve

Space-constrained pipe runs — about half the face-to-face length of a swing check, with spring-assisted closure.

View Full Specification ···
Check valve product
Disc ActionTwo Spring-Loaded Plates
Pressure DropLow–Moderate, Compact Body
InstallationHorizontal or Vertical, Upward Flow
MediumGeneral Service, Space-Limited Runs
Typical UseRetrofit, Fast-Closure Requirements
NoteSpring Reduces Water Hammer Risk
Check Valve — Ball

Ball Check Valve

Media with suspended solids — the ball rotates through a full cycle so solids don't lodge on one seating point.

View Full Specification ···
Check valve product
Disc ActionBall Rotates Freely in Cage
Pressure DropModerate
InstallationHorizontal or Vertical
MediumSlurries, Sewage, Suspended Solids
Typical UseWastewater, Sludge, Pump Stations
NoteFull Rotation Resists Solids Lodging
Installation Guide

Check Valve Installation and Orientation

Get the orientation wrong, and the valve type doesn't matter — it won't seal reliably. Most field failures trace back to two things: the wrong installation orientation, or an unmanaged pressure surge when a pump stops. Both are avoidable before the valve goes in the ground.

Orientation by Valve Type
Lift check valve installed on a vertical pipeline with upward flow

Lift Check

Needs a horizontal line, or a vertical line with upward flow only. The disc rides in a guide against gravity, so orientation isn't optional.

Swing check valve installed on a horizontal water pipeline

Swing Check

Installs horizontal, vertical or inclined — but the medium must always flow upward through the disc. Reversed, the disc never seats.

Dual-plate wafer check valve installed between pipe flanges

Dual-Plate Wafer

Installs in almost any orientation, including vertical downward flow, because the spring assists closure instead of relying on gravity alone.

Flow Conditions & Surge Control
Straight pipe run upstream and downstream of a check valve installation

Straight Pipe Run

Keep adequate straight pipe upstream and downstream of the valve. Turbulence from a nearby elbow, pump or reducer keeps the disc from seating evenly and accelerates wear.

Pump discharge line with a spring-assisted check valve to control water hammer

Water Hammer & Damped Closure

A pump that stops suddenly sends a pressure wave back through the line. If the disc slams shut into that surge, you get water hammer — for surge-prone lines, a spring-assisted or damped closure design closes ahead of the reverse flow, without the slam.

Common Failure Points
Worn check valve seat and disc sealing face
01

Disc Won't Seat

Usually wear on the seat or disc face, or debris in the sealing area. Check for scoring before assuming the valve needs replacing.

Check valve disc inspection for backflow on a closed valve
02

Backflow Through a Closed Valve

Almost always a worn or damaged seat — or, on swing checks, the wrong orientation letting the disc hang open.

Check valve hinge pin and guide inspection for sticking
03

Disc Sticks or Won't Open Fully

Common with scale buildup or a bent hinge pin. On lift checks, check the guide for corrosion first.

Check valve spring inspection for damped closure fatigue
04

Slams Instead of Closing Smoothly

On spring-assisted valves, a fatigued or broken spring loses its damping effect. Inspect it on the same schedule as the seat.

Not sure which failure mode you're seeing?

Send Us Your Pump Curve and Line Data
Industries We Serve

Check Valve Applications by Industry

Check valve on a municipal water supply pump station discharge line
01

Municipal Water Supply

Pump station discharge — prevents backflow from damaging the pump and flooding the station when pumps stop or lose power.

Check valve on a sewage lift station discharge line
02

Wastewater & Pump Stations

Lift station discharge lines — stops sewage draining back into the wet well between pump cycles.

Check valve on a fire pump discharge line
03

Fire Protection

Fire pump discharge — holds system pressure and stops water draining back through the pump when it's not running.

Check valve on a building booster pump and riser outlet
04

Building Water Supply & Drainage

Riser and booster pump outlets — keeps water from falling back down the stack and hammering the pump on shutdown.

Check valve on an irrigation pump and filter station outlet
05

Irrigation

Pump and filter station outlets — prevents backflow that would drain the line and re-prime the pump on every cycle.

Check valve on a power plant cooling water pump discharge
06

Power Plant Cooling Water

Cooling water pump discharge — stops reverse flow from damaging the pump on trip and protects the header from surge.

01 What is a check valve used for?

A check valve lets flow move in one direction and closes automatically to stop reverse flow — there's no actuator and no power supply involved. It protects pumps and other equipment from backflow, and stops water hammer when a line loses pressure or a pump stops.

02 Which direction does a check valve install?

It depends on the type. Lift check valves need a horizontal line, or a vertical line with upward flow only — the disc rides in a guide against gravity. Swing check valves are more flexible, but the medium must always flow upward through the disc. Dual-plate wafer valves install in almost any orientation, including vertical downward flow, because the spring assists closure.

03 What's the difference between swing, lift, dual-plate and ball check valves?

Swing check valves use a hinged disc that swings open with forward flow and shuts against the seat on reverse flow. Lift check valves use a disc that rises off the seat in a guide. Dual-plate wafer valves use two spring-loaded half discs that fold open and close quickly. Ball check valves use a guided ball that seats against reverse flow. Each installs differently — see the installation guide above for orientation by type.

04 Is a check valve the same as a non-return valve?

Yes — check valve, non-return valve, reflux valve and NRV all refer to the same type of valve. The name that's used just depends on the region or the standard being referenced.

05 What causes a check valve to slam or cause water hammer?

A pump that stops suddenly sends a pressure wave back through the line. If the disc slams shut into that surge, you get water hammer — audible knocking, and over time, seat or hinge damage. A spring-assisted or damped closure design closes ahead of the reverse flow, without the slam.

06 Are you a factory or a trading company?

We're a manufacturer. Our ISO 9001 certificate scope covers manufacturing, not trading, and the documents that ship with your order — material certificates, test reports, coating records — trace back to specific steps on our own production line, not a supplier's paperwork we're passing along.

07 What are your payment and shipping terms?

Payment and shipping terms are confirmed on the quotation for your order. Tell us your destination and the incoterm you need, and we'll confirm terms against it.

08 Is the coating suitable for drinking water?

Yes, on our ductile iron water-service line. The body is coated inside and out with fusion-bonded epoxy to a minimum of 250 microns, and the coating is WRAS approved for contact with drinking water.

Request a quote

Request a Valve Quotation

Send us the medium, size and pressure for your project. Our engineers reply with a valve recommendation, a datasheet and a quotation.

  • Quote within 24 hours for standard items, three working days for custom specifications
  • Factory-direct pricing, with no trading company margin
  • Non-standard sizes, materials and end connections accepted
  • Third-party inspection welcome before shipment

Prefer email or WhatsApp? lucas@zpvevlave.com · +86 182 0323 5561

ZPVEVLAVE · Industrial Valve Manufacturer

Get Your Quotation Within 24 Hours

Contact ZPVEVLAVE for industrial valve enquiries, technical information, project quotations and ordersupport.

WhatsApp

+86 18203235561

Email

lucas@zpvevlave.com